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ReconstructionPASS 11/11

Voron Stealthburner front housing

The Voron Stealthburner printhead front housing, Rapido V2 variant, from renders and section drawings.

Facts

Backend
FreeCAD
Gates
11 pass, 0 fail, 1 n/a
Bounding box
71.1 × 27.4 × 59.1 mm
Volume
44.24 cm³
Process
Printed housing; exact additive process and material unspecified.
Release
reconstruction
Truth case
yes, scored against held-back geometry

Print files

FileKindSize
voron-sb-duct.stepSTEP1.8 MB
voron-sb-duct.stlSTL1.0 MB

Source

contract.yaml (design contract)

Design intent

Reconstruct the Voron Stealthburner printhead front housing (Rapido V2 variant) as editable, parameterized KCL from the attached renders, section drawings and dimension sheet, in the reference frame (x symmetric about 0, back mating face y = 0 with the part extending to y = -27.4, z from 2.37 at the nozzle end to 61.5 at the top). The interior matters most: two mirrored closed part-cooling ducts from the top fan inlets down to the forked nozzle outlets (about 8 x 19 mm channels with ~1 mm walls, never connected to each other), the hotend cavity (about 26 x 35 mm, open to the back and the nozzle end) with the round hotend-fan opening on the front, and the screw holes. Declare the duct probe points as void probes, the sections as acceptance sections, the ducts as passages and the wall minimum as a thickness check. Cosmetic styling, text and grille are optional. One solid; export STEP and STL. Reference CAD is evaluator-only.

Gates

TierGateResultEvidence
Acontract_provenance
Contract validates; stated/measured sources resolve to bundle files; no blocking open questions; interfaces pinned by checks
PASSdesigns/voron-sb-duct/contract.yaml: 57 parameters {'stated': 41, 'derived': 6, 'measured': 10}; sources unresolved {}; unanchored 0
Aenvelope
Bounding box of the exported STEP equals the contract envelope
PASSresults/freecad/voron-sb-duct/inspect.json bbox.max_error = 0.0 (tol 0.1)
Amass_properties
Volume, surface area and centre of mass within contract tolerance (independent STEP measurement)
PASSresults/freecad/voron-sb-duct/inspect.json volume = None vs None
Afeatures
Every required feature, section, named face, cylinder axis, plane, dimension, body, clearance, passage, wall, gear and symmetry check verified on the STEP
PASSresults/freecad/voron-sb-duct/inspect.json features: 17/17 ok; failed required []; failed optional []; unverified []
Areference_fidelity
Deviation from the reference model within the contract band (when a reference exists)
n/aresults/freecad/voron-sb-duct/inspect.json deviation.p95 = None hausdorff = None silhouette_iou_min = None
Bexport_agreement
Engine, STEP (OpenCascade) and STL (trimesh) volumes agree
PASSresults/freecad/voron-sb-duct/inspect.json agreement engine=44227.12949670951 step=44240.70430595756 stl=44227.347912071134 (rel tol 0.002; independent=False)
Bedit_robustness
Declared parameter edits rebuild with the expected effect, undriven interfaces stay put, sweeps regenerate, infeasible values are refused; baseline re-export hash unchanged
PASSresults/freecad/voron-sb-duct/edit.json 2/2 edit tests ok; restore.ok = True
Bsource_hygiene
Dialect, units, formatted, lint-clean, named parameters match the contract, asserts present
PASSresults/freecad/voron-sb-duct/verify.json hygiene: dialect=True unit=True legacy=[] params_ok=True asserts=264
Cexport_integrity
Deterministic STEP (two exports identical), valid B-rep, expected solid count, watertight STL (solid shells == solids)
PASSresults/freecad/voron-sb-duct/export.json step.deterministic = True sha256 3d3876b6f203; stl=present; glb=present
Ctraceability
Every stage JSON present with tool versions, git head, worker thread ids, engine-call ledger; no --allow-errors
PASSstages present: {'plan': True, 'model': True, 'verify': True, 'export': True, 'inspect': True, 'edit': True}
Cevidence_separation
Contract agreement, reference agreement and physical validation are reported as separate verdicts
PASSresults/freecad/voron-sb-duct/inspect.json carries contract checks (volume/bbox/features) and a separate deviation block (reference = None)
Cindependence
The source is editable construction: no import of reference geometry, construction ops present
PASSresults/freecad/voron-sb-duct/verify.json hygiene.forbidden_imports = [] construction_ops = {'calls': 62, 'has_result': True} lines = 2677